Cut slits in the plastic for the Velcro and pass the velcro through.
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For the enarme that will be the handle, put the Velcro through a short length (about 4-5“) of 1/2” PVC and fasten it on the front (enemy-facing side) of the shield.
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For the enarme that will go around your arm, fasten it on the back (the side that faces you) of the shield.
Cut foam rubber matting to the same shape as the shield. (You can
buy it from WeSellMats.com.) You can heat it
gently with a heat gun to help it curve into the same shape as the shield, but be careful not to melt it.
Coat the plastic and the back side of the matting with contact cement.
Let the contact cement dry for about an hour before sticking it to the shield.
Put weight on the shield to make sure the rubber and shield are making good contact for about 24 hours while the contact cement dries.
If you will be using the shield to push someone back, the shield needs a boss in the center. The boss should be at least 1/2“ thick closed-cell foam (such as pipe insulation) or 1” minimum open-cell foam (like the kind used for thrusting tips). This will also need to be attached with contact cement.
Cover the edges all the way around the shield with pipe insulation.
Cover the shield with duct tape, using brown to represent wood and silver to represent metal.